Swapping from auto to manual in an e39 is a big major headache. Note the m5 part will snap onto the clutch master but will not work as the logic for the inductive switches and pinout is different. This bmw 740i manual transmission swap pdf file is registered in our database as smvlpimpcz, having file size for around 224. Dec 17, 20 i did a manual conversion on a 540i auto about 18 months ago. Apr 16, 2020 such is the case here, with this sienna red metallic e39 sporting a host of dinan bits, e39 m5 bits, and a 6speed manual swap for good measure. One would think it would be, considering the 530i uses a different iteration of the same m60. S62powered 2003 bmw 540i touring m sport 6speed for sale. This 2003 bmw 540i touring started out as one of 182 m sport wagons imported to the usmarket for the model year. The car had a number of m5 exterior pieces and attracted a. Dec 31, 2016 in case you were wondering why i would do such a heavy swap. Also, what all would be involved swapping an auto to manual on an e34. May 09, 2010 the bmw v8 engine is a modern fourvalve design. Converting from an automatic to a manual transmission in a bmw e39 5series. May 05, 2014 inductive clutch switch with wiring adapter harness for 540 manual should be 4 wires.
The e39 540i6 and e34 525i shift arm can work on the e34 540i but is 2 12 inches longer so youd have. Why you should consider the bmw e39 5series as a drift. Used bmw 5 series with manual transmission for sale cargurus. The 540i can be slightly more expensive, but they also can be slightly more desirable. The donor car was a 121,000mile 2002 e39 540i touring painted titanium silver. I have always been a fan of manual transmission cars. Aug 09, 2009 the reason i did this is i want to convert my automatic to a standard and the 535 has a manual transmission. Mar 18, 2011 not on the conversion, but id say open up your search parameters as much as possible.
The automatic gearbox was changed to manual and the injection light is. Ive got a distinct feeling its a little more involved than doing the same to an e30. I have a bmw e34 540i6 that i am testing the waters on. Bmw e39 manual conversion wiringcoding instructions included. Bmw e34 5 series, tuning, repairs, troubleshooting. While most lsx swaps start with a car that didnt originally come with a v8, todays bmw 540i originally had just that. The seller purchased the car in 2006, and has since modified it with a 4. Oct 08, 2020 comes with all the extra parts from the swap, as well as some other odds and ends. Dec 10, 2015 if you want a fast e39 wagon, the bmw 540i touring was always your best bet. The e39 m5 owners only have 1 siemens dme ecu inside the box under their cabin vent filter but the automatic e39 cars have 2 bosch motronic 5. Sometimes diff, driveshaft, transmission, trans mounts, clutch kit, new throwout bearing, pilot bearing, slave cylinder and lines, shifter linkage, removal of the auto tranny computer and someone with the know how to trick it yes its been. New pin for dme connector x60004 appropriate wire as necessary. Transmission swap in a 540it bmw m5 forum and m6 forums.
Their plan involved replacing the factory powertrain with a 4. What we have here is a 2001 bmw e39 5series, a 540i in fact. However, i dont have any experience with this type of action on the bmw. The first thing to do is to get all the parts needed for the swap. Hope you guys enjoyed part 2 in this three part e39 diy series, be sure to stay tuned for part three. Nov 04, 2014 while most lsx swaps start with a car that didnt originally come with a v8, todays bmw 540i originally had just that. Available at launch, the v8powered 540i remained positioned as the quickest and most expensive nonmbadged model until production ended after the 2003 model year. Complete manual transmissions for bmw 540i for sale ebay. Bmw 5series e39 19962003 diy technical articles pelican. The e39 540i 6 and e34 525i shift arm can work on the e34 540i but is 2 12 inches longer so youd have. Fab motor mounts fab transmission mount fab dual exhaust professional drive shaft fab by german auto shaft in california. M5 transmission upgraded from 5speed manual to 6speed manual. Hi, i have the chance to buy a 1997 540i 6 speed manual needing an engine.
I have a bmw 540i 2002 e39 in my workshop with the following case. In 1993 the m60 was the first engine platform to use this design, and were implemented into the e32 and e34 series. If your automatic transmission gave up, or you want to install a turbo in your car or just like the extra power, whatever the reason you might one day want to install a 5 speed transmission ino your car. Bmw oem 23007508410 used automati to 6 speed manual swap kit getrag s6 420g 21201223581 34311165543 35311161586 fits. Bmw oem coolant radiator fan temperature switch sensor e38 e39 e46 e52 e53 e60 740i 740il 740ilp 750il 750ilp 525i 528i 530i 540i 540ip m5 320i 323ci 323i 325ci 325i 325xi 328ci 328i 330ci 330i 330xi m3 alpina v8 z8 x5 3. Aug 26, 2014 performance technic bmw 5i m3 v8 swap. It also helps that they never made a 540i wagon with the getrag 6 speed. S62powered 2003 bmw 540i touring m sport 6speed for sale on. So the owner of this 1999 bmw 540i wagon set out to change that. Bmw 740i manual transmission swap by hiltonpaul3235 issuu. Jul 08, 2017 this bmw 740i manual transmission swap pdf file is registered in our database as smvlpimpcz, having file size for around 224. It also had a big v8, was available with a manual and was about 75 percent as good to drive as the m5. In my e39 6 cyl manual swap with newstyle hall switch, i had a nasty rev hang elevated revs between shifts although never redline even after i coded the car to manual until i properly wired in the cruise control switch. Rough idle occurs at stop light with car in drive idle 600rpm.
Why you should consider the bmw e39 5series as a drift car. Comes with a brand new stock luk flywheel and clutch kit, dual mass flywheel still new in the box. The mechanical side of things is pretty straightforward providing you have all the parts. Since the manual transmission available in the bmw means you can either get in and go or easily find a trans and pedal assembly to swap, you have a very short amount of downtime, if any, before you have fun behind the wheel. His first major project was a manual transmission conversion on a bmw 540i m sport touring. I have recently been wanting to swap out my auto transmission in my 540i. E39 540ia to 540i 6spd conversion bimmerfest bmw forum. In my case, the dme was definitely taking a signal from the cruise switch. Output is sent to the rear wheels via a 6speed manual transmission. Bmw e39 manual transmission conversion diy youtube. Now common sence says it should be a straight swap with additional parts adds in concideration for the clutch and stuff. Dr, transmission is dying, really wanted to swap a manual in at some point anyway. A 3liter version was installed in the 530i and 730i, while the 4 liters was installed in the 540i and 740i. Would it be a straight swap out of the old car into the new.
Swap kits automatic to manual transmission, flywheel. But even that is a major headache, because i cant put the 540i dme. Bmw e39 540i 6speed manual swap kit getrag 420 g 123k. In my case, the get it running wire to the ews, fitting the gearbox. If i turn off the gear ecu the car will not start again. Whether you follow bmw s recommended interval or like to change your oil every 3,000 miles. Bmw e39 540i 6speed manual swap kit getrag 420 g 123k miles. Its appropriately black on black, rocks the sport package seats, steering wheel, axe body spray, etc. If i can get hold of the manual box with a reasonable price shipped here, for sure i will swap it. The car started out as an he53 540i with a 6 speed manual transmission.
May 31, 2016 this 1991 bmw 318is is up for sale in milwaukee, wisconsin. Oct 19, 2014 2000 bmw 540i auto to manual convertion originally posted by minoy318 i have recently been wanting to swap out my auto transmission in my 540i and put a 6speed in. Bmw 540i 19972003 e39 v8 automatic transmission zf oem fits. Hi all, i have just completed putting an m5 6speed gearbox in my 540i. It is a much more engaging experience and the whole v8 manual transmission has that good ol muscle car vibe even if it is a station wagon. The former was never offered in a v8 e39 wagon, and the latter should give the 4. The swap was done using 1994 540i manual parts special ordered from bmw and the manual trans from a 2000 m seriesnewluk flywheel, clutch,pressure plate and t bearing.
Automatic to manual transmission swap on bmw e39 wagonwiring. The recoding and other electrical work are more involved, totally nonintuitive and easy to get wrong. Last year for 535i sixcylinder model, marking the end of the 24year production run of the m30 engine. On my 95 e34, i was quoted 2100 parts and labor for a manual transmission swap. Oct 10, 2017 if youre a part of the latter group, hopefully this ls2swapped bmw 5series wagon is enough to change your mind.
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